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Rotary Kiln Services in Brazil

ROTARY KILN & MILL SERVICES

Specializing in Rotary Kiln & Rotating Vessel Services

DGC LATAM is a trusted provider of specialized services for rotary kilns and rotating vessels in the mining, metal smelting, mineral processing, and heavy industrial sectors. 

WE OFFER A WIDE RANGE OF SOLUTIONS, INCLUDING INSTALLATION, REBUILDS, AND CONSULTING FOR SHUTDOWNS AND MAJOR WORKS, TAILORED TO MEET THE UNIQUE REQUIREMENTS OF OUR CLIENTS.

Hot kiln alignment is a critical factor in maximizing the efficiency and lifespan of rotary kilns and vessels. At DGC LATAM, we provide comprehensive hot kiln alignment services that contribute to improved plant availability, reduced maintenance costs, and optimized plant efficiency. Our alignment services address issues related to misalignment, such as excessive forces, metal fatigue, shell deformation, and premature wear on tires and rollers.

DGC LATAM has established a strategic partnership with GEOSERVEX, a global leader in kiln alignment technology. With their expertise and advanced measuring techniques, we deliver accurate and reliable alignment services. Our alignment method focuses on enhancing kiln axis, kiln shell ovality, kiln crank, and kiln axial balance to optimize kiln performance and availability.

In addition to alignment services, we offer comprehensive kiln inspections to assess the current condition of the equipment. Our inspections involve precise measurements of kiln axis position, shell ovality, roller deflection, shell profile, axial balance, and more. These inspections provide valuable data for maintenance planning and offer recommendations for preventive actions.

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DGC LATAM provides expert technical guidance and assistance for troubleshooting, repair, maintenance, and operation of rotary kilns, mills, and grate coolers. Our experienced specialists offer supervision services during scheduled or emergency maintenance shutdowns, minimizing production loss. We address issues such as vibration, bearing failure, misalignment, and more to ensure smooth operation of the equipment.

To maintain and enhance the mechanical stability of rotary kilns and dryers, we offer resurfacing services for tyres and supporting rollers. Our in-situ grinding process is performed without kiln downtime, utilizing specialized equipment to deliver precise and reliable resurfacing. This service reduces power consumption, improves the contact between tyres and rollers, eliminates vibrations, and extends the equipment's service life.

DGC LATAM specializes in capital repair projects, delivering maintenance, repair, and installation services for various process equipment. Our skilled field service team ensures efficient and high-quality project execution within the specified timeframe. We handle new kiln installations, shell replacements, girth gear and pinion replacements, cooler overhauling, and more.

We provide comprehensive inspection and analysis services for ball mills, including external and internal inspections, NDT analysis, measurement of trunnion journals and shell thickness, and more. Our mill specialists offer detailed reports and recommendations for repairs, spare parts, and optimizations.

We provide comprehensive inspection and analysis services for ball mills, including external and internal inspections, NDT analysis, measurement of trunnion journals and shell thickness, and more. Our mill specialists offer detailed reports and recommendations for repairs, spare parts, and optimizations.

DGC LATAM offers a wide range of machinery, equipment, and spare parts for rotary kilns, mills, and other machinery. We can supply kiln shells, tyres, girth gears, bearings, and specialized components to suit specific requirements.

Safety is our top priority, and we maintain a safe work environment for our employees and subcontractors. Qualified safety supervisors oversee all operations, and our personnel receive mandatory safety training to ensure compliance with industry standards.

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DGC LATAM combines expertise, advanced technology, and a proactive approach to provide exceptional services for rotary kilns and rotating vessels. With a focus on alignment, inspections, supervision, resurfacing, capital repair projects, and parts.

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